Polymer chains with branches or irregular pendant groups cannot pack together regularly enough to form crystals. These polymers are said to be amorphous. A two-dimensional schematic of an amorphous polymer is shown at the right.

Amorphous regions of a polymer are made up of a randomly coiled and entangled chains. They have been compared to a bucket containing a large number of entangled worms – each one 20-feet long and of 1/4-inch thickness. The worms are so tangled that an entire worm cannot slide past the others, but small portions of the worms can twist around within the mass.

Amorphous polymers are softer, have lower melting points, and are penetrated more by solvents than are their crystalline counterparts.

Pros

  • Good Clarity
  • High Impact
  • Good Low Temperature Performance
  • Good Surface Appearance
  • High Stiffness
  • Little Shrinkage
  • No Warpage
  • Wide Processing Window

Cons

  • Poor Chemical Resistance
  • Poor High Temperature Performance
  • Flows Under its Own Weight Above Tg
  • Poor Creep
  • Little Memory (Not For Living Hinges)
  • Solvent Bondable
  • Easily Painted or Plated
  • Good Cooling Needed

Specifications

Advantages

Drawbacks

Polymer

Some Typical Applications

PAI

High heat, High wear

Very hard to process

Bearings, Aerospace

PEI

Impact, Heat, Sterilization, Microwave

Benzene, Gasoline

Engine internals

PSU

Alcohol, Salt, Hot water, Plumbing

Benzene, Gasoline

Hot water pipes

PUR

Gasoline, Acids, Oil, Plating

Boiling water

Fuel bowls

PPO

Hot water, Solvent bondable, Easy FR

Oil, Gasoline, Grease

Pump housings

PC

Impact, Stiffness, Optical

Oil, Gasoline, Grease, Chemicals

Safety glass lenses

ASA

Weatherable, Oil, Grease, Salt

Benzene, Alcohol

Auto trim, Signage

PMMA

Weatherable, Clarity, Lenses, Scratch resistance

Low temperature impact, Dishwater

Signs, Reflectors

COPOLYESTER

Some oil, Gas, Detergents, Scratch resistance

Temperatures, Inadequate cooling

Shampoo equipment

SMMA

Practical Toughness, Sterilization

High impact strength

Medical, Vacuum equipment

ABS

Impact, Stiffness, Economical

Oil, Gasoline, Grease, Esters

Housings, Auto interior

SAN

Clarity, Stiffness, Improved chemical resistance

Many chemicals, Impact

Tumblers, Cosmetics

PVC

Weatherability, Good impact, Water resistance

Environmental, Corrosion

Outdoor drains, Pools

PS/HIPS

Economical, Impact, Stiffness

Moderate Chemicals

Disposable housings